Spinning Intelligence - Textile Development Direction

In the past two years, China's cotton textile industry has begun the transformation and upgrading process in the face of weak downstream demand, staged and overcapacity of production capacity, disappearance of demographic dividends, and the transfer of the international textile industry. The realization of the development strategy of intelligent equipment, refined management, and differentiated products has enhanced the company's core competitiveness and has become a unified action taken by many well-known cotton textile companies in the process of transformation and upgrading. It has also become a consensus in the cotton textile industry. Recently, the Global Yuhua Cup 2016 China Yarn Quality and New Product Development Technology Forum was held in Taian, Shandong Province. More than 600 representatives from the textile industry's industrial chain focused on deepening the theme of intelligent and efficient transformation-driven product technology innovation to discuss the transformation and upgrading of cotton textile enterprises. New ideas.

Transformation and upgrading are urgently needed

Gao Yong, vice president of the China Textile Industry Federation, said that spinning intelligence is the direction of the development of China's textile industry, many companies have realized its importance, which laid the foundation for the emergence of the next smart spinning production system.

Shandong Huaxing Textile Group is a representative enterprise for the transformation and upgrading of China's cotton textile industry. Its chairman, Hu Guangmin, stated at the forum that Internet technology has developed rapidly in the commercial and service sectors, but it has not yet explored an effective path in the industrial field and has not penetrated into the bottom of the manufacturing industry. The application of intelligent manufacturing technology in the textile industry is not for fashion, but an urgent need for reality. For Huaxing, smart spinning is not a slogan and concept, but a model that can help companies transform and upgrade their competitiveness.

At present, Huaxing Textile Group has built the first intelligent spinning production line in China. The intelligent spinning production line uses 2 sets of Trützschler blow-drying coupling equipment, 1 set of Rieter combing equipment, and 8 sets of Rieter online monitoring draw frames. , Qingdao Global Weights and Joints 13 sets of intelligent roving machine system roving machine, Indian Lang dimension tight spinning 1680 spindle spinning machine 30 and Savio automatic winding machine 30. The production line adopts the world's first unmanned bag packaging and delivery system, from the winder take yarn, conveying, species identification, robot unloading yarn, stacking, robot splitting, weight screening, automatic bagging, woven bags automatically into Package, automatic labeling, automatic palletizing, automatic warehousing, automatic delivery, no manual direct participation in the entire process, is a truly unmanned intelligent packaging and delivery system.

The so-called intelligence refers to the integrated application of modern communication and information technology, computer network technology, textile industry technology, and intelligent control technology. Hu Guangmin stated that industrialization is promoted to automation, which is the so-called integration of the two, and these cannot be called intelligent. The core of intelligence should be wisdom and energy can be integrated together. Today's intelligence is intelligent, that is, the use of technology and many other means to collect a lot of data. However, data is just a means. Only using data repeatedly is intelligence. Therefore, Huaxing Textile Group cooperated with Samsung Group SDS and Zhengzhou Tianqi Automation System Co., Ltd. to develop the first domestic smart spinning system. The system uses big data, cloud computing, Internet and other technologies to achieve visual monitoring of each process and operation point. Customers can understand the progress and quality of orders in real time through the Internet. At the same time, the system can integrate and analyze real-time data transfer, and use data analysis to guide production management in reverse, enabling remote monitoring of production status, automatic generation of production reports, real-time monitoring of quality data, real-time tracking of orders, and seamless integration of ERP (Enterprise Resource Planning System). ) Such functions as an integrated management platform enable the entire production process to be networked and integrated, and increase production efficiency and refinement of management.

Hu Guangmin said that the application of intelligent spinning system has changed the original management mode and management thinking of the company, and has integrated people, equipment, and software systems into an integrated system. After applying the intelligent spinning system, product quality continued to be stable and consistent, while production efficiency increased by 36%.

Rapid development of equipment technology

The era of digitization, networking, and intelligence in the textile industry has arrived. At present, some textile enterprises in China have achieved some results in automation and intelligent construction. Some spinning companies have achieved carding, linking, linking, and linking. They have significantly reduced the number of laborers through process connections and reduced human resource costs. , improve product profits. If we continue to develop in this direction and adopt more intelligent technologies, we will hopefully build a small-person, unmanned cotton spinning mill or workshop in the future.

According to Guo Jiayang, general manager of Qingdao Global Group Co., Ltd. sales company, the thickness of the Qingdao Global Group's joint intelligent automatic roving machine system is fully based on the absorption of the world's most advanced technology, using advanced flexible control technology and information technology. It has realized the intelligent, continuous, energy-saving and informationized production and transportation of rovings, meeting the needs of customers for improving product quality, saving labor, and saving energy and reducing consumption. This system has been recognized not only as a technology that has reached the international advanced level, but since its full launch to the market in 2009, its sales volume has exceeded 1,000 units, and it has installed more than 5 million spindles for domestic and foreign customers, with a domestic market share of approximately 90%.

Guo Jiayang said that for the intelligent demand for spinning equipment, Qingdao Global Group has also developed a packaged intelligent logistics packaging system. Qingdao Global HTBW-01 Twisted Yarn Intelligent Logistics Packaging System is the world's first unmanned bag packaging and delivery system, truly intelligent, unmanned.

According to reports, the entire process of the packaged intelligent packaging logistics system has no direct human involvement, and only equipment management and monitoring personnel are needed, which saves about 90% of the total labor and greatly reduces the labor intensity. At the same time, intelligent packaging logistics system greatly reduces the cost of packaging. Take woven bag packaging as an example. To buy a woven bag with an acceptable standard requires 1.2 yuan, plus the cost of artificial tying, the total cost for a woven bag is 1.25 yuan, and the cost of automatic packaging is controlled at 1 yuan. Around, the cost dropped by about 20%. The application of intelligent packaging logistics system can also reduce the product quality problems caused by manual exposure to pollution and human error. The intelligent spinning production line of Huaxing Textile Group adopts this logistics system and realizes the unmanned production mode of logistics packaging.